Metal cutting saw blades or circular saw blades are designed to cut through an array of metals that vary on the basis of toughness and porousness. Needless to say, some of these products are much better than others.
When making a purchase, keep in mind that different blades are created to make different types of cuts. Thus, getting the wrong blade for the task that you want to accomplish will lead to dissatisfaction with the outcome. There’s no such thing as a universal saw blade, which is why you’ll need to acquire several if you’re working with different metals such as steel, mild steel, and sheet metal.
The following guide will acquaint you with some of the best metal saw blades out there and the types of applications they’re suitable for:
1. Milwaukee Tools 48-40-4515 8-Inch 42 Tooth Ferrous/Non-Ferrous Metal Cutting Saw Blade
If you’re looking for a versatile design and a lot of durability, you will love the Milwaukee Tools 48-40-4515 8-Inch 42 Tooth Ferrous/Non-Ferrous Metal Cutting Saw Blade. This is a cermet-tipped saw blade that is similar to a carbide-tipped blade in that has a longer blade life than products that don’t have the same coating.
Cermet is a material similar to carbide. It makes the blade suitable for cutting through an array of both ferrous and non-ferrous materials. It can cut through thicker surfaces like steel studs, iron pipes and, angle irons.
A few other characteristics worth mentioning include the vibration-dampening design that increases stability, a diameter of eight inches, 42 teeth, a hardened stainless steel body and a design suitable for cutting through materials that are 3/32 inches or thicker.
Milwaukee Tools 48-40-4515 8-Inch 42 Tooth Ferrous/Non-Ferrous Metal Cutting Saw Blade has had predominantly positive customer reviews. Reviewers report that it does indeed cut through a wide array of metals and thicknesses, including the toughest ones out there. The blade does the job efficiently, it produces a smooth cut and it doesn’t get excessively heated during the process.
2. Dewalt DWA7747 66 Teeth Heavy Gauge Ferrous Metal Cutting Saw Blade
With a wide array of positive customer reviews, the Dewalt DWA7747 66 Teeth Heavy Gauge Ferrous Metal Cutting Saw Blade impresses with its performance. The blade features 12% titanium carbide, which increases its lifespan and improves the quality of the cuts.
Dewalt has developed a couple of additional technologies that determine the quality of the company’s metal saw blades.
For a start, the modified tooth geometry improves the quality of the cuts and makes them clean and chip-free. The tri-foil braze technology is there to absorb vibrations and reduce the stress on the blade, which results in a stronger tip.
The blade is also equipped with extension slots that prevent the distortion of the material whenever it gets heated. Modified triple chip tooth grind reduces burr for beautiful cuts.
According to reviewers, the longevity of this metal cutting saw blade far exceeds what other options on the market have to offer. One warning that users have, however, is that careful work will be required to reduce the risk of tooth damage. Overuse and overheating can lead to problems, which means that the particular blade isn’t the best one for first-time users.
3. Concord Blades ACB1000T 100HP 10-Inch 100 Teeth Non-Ferrous Metal Saw Blade
One of the best blades for non-ferrous and plastic is the Concord Blades ACB1000T 100HP 10-Inch 100 Teeth Non-Ferrous Metal Saw Blade. One of the most impressive characteristics is the triple chip grind (TCG) design which allows for optimal smoothness in terms of producing cuts in different materials.
Hard titanium carbide makes the blade very hard and capable of dealing with a wide array of tough metals. It can be used on aluminum, bronze, copper, brass, plexiglass, plastic, PVC, and even acrylic items.
This is an industrial-standard product that can be used both in professional and amateur workshops. The titanium carbide from which it is made is construction-grade material.
Of all the items included in the list so far, this is the one that has acquired the biggest number of positive buyer testimonials. According to some reviewers, most other blades leave a crooked edge whenever aluminum is being cut. The problem is resolved quickly whenever the Concord Blades metal saw blade is being used.
While it comes with an excellent price to quality ratio, some reviewers do point out that it tends to wear faster than other options on the market. Thus, the blade is best suited for occasional use rather than everyday projects.
4. Freud D0478F Diablo Steel Demon 48 Tooth TCG Ferrous Metal Cutting Saw Blade
With such an impressive name, this saw blade for metal cutting is bound to impress. Freud D0478F Diablo Steel Demon 48 Tooth TCG Ferrous Metal Cutting Saw Blade. When it comes to an optimal price to quality ratio (+ longevity) this is the one option you should be looking forward to purchasing.
Freud D0478F Diablo Steel Demon comes with laser-cut stabilizer vents and expansion slots. The stabilizer vents reduce vibrations, keeping the machine steady and improving the quality of the cut. Expansion slots are incorporated into the design to reduce the risk of distortion whenever the metal saw blade gets heated.
The triple chip grind teeth that the blade comes with ensures the smoothness and evenness of the cut. A special carbide blend is also used in an attempt to improve both quality of the outcome and the lifespan of the blade.
There are a few other noteworthy characteristics. Freud D0478F Diablo has shock-resistant hi-density carbide coating protecting the teeth. As a result, it can last nearly four times longer than a standard carbide blade. Non-stick perma-shield coating is also utilized.
The blade is suitable for cutting ferrous components that are at most 1/8-inch in thickness. These include pipes, metal sheets, and steel studs.
According to reviewers, this blade is compatible with an array of metal cutting saws, which increases its versatility. It produces much better results than abrasive wheels and the finish is a whole lot smoother. Reviewers also report making hundreds of cuts without the teeth of the metal saw blade losing any of their sharpness.